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Overview of Resource Recycling Electric Furnace Equipment:
1.1 Purpose of Resource Recycling Electric Furnace Equipment:
The resource recycling electric furnace mainly uses steelmaking dust removal ash, electric furnace integrated ash, continuous casting rust scale, hot rolling rust scale, waste acid sludge, electroplating sludge, red mud, copper mud, tailings, slag, ternary catalysis, and grinding chips as raw materials for valuable metal extraction.
2, Composition of electric furnace equipment:
1) Raw material pretreatment equipment
2) Automatic feeding system
3) Fabric cutting system
4) Water cooled electric furnace body melting system
5) High voltage power supply system
6) Automated control system
7) Slag mouth control device
8) Circulating cooling water system
9) Hydraulic system
10) Electric furnace insulation material
Characteristics and advantages
Significant environmental benefits: capable of processing various industrial waste and scrap metals, reducing landfill volume and environmental pollution. Meanwhile, compared to traditional smelting methods, the emission of waste gas, wastewater, and waste residue during the production process of resource recycling electric furnaces is significantly reduced.
High resource utilization rate: It can efficiently recover valuable metals and other useful substances from waste, achieve resource recycling, improve resource utilization efficiency, and save primary resources.
Energy utilization optimization: Some resource regeneration electric furnaces adopt advanced energy-saving technologies, such as efficient heating systems and waste heat recovery devices, which reduce energy consumption and improve energy utilization efficiency. For example, the exhaust gas from a fully enclosed industrial silicon electric furnace can be used for power generation, and the recovered energy is considerable.
High production flexibility: It can flexibly adjust process parameters and production processes according to different raw material and product requirements, adapt to various types of resource recycling projects, and can handle waste of different grades and compositions.
Technological development trends:
Large scale and high-efficiency: In order to improve production efficiency and reduce costs, resource recycling electric furnaces are showing a trend of large-scale development. Large electric furnaces have the characteristics of high power, high furnace temperature, and large heat output, which are conducive to improving the efficiency and quality of resource regeneration, while also facilitating mechanization and automation operations.
Intelligent control: With the help of advanced sensor technology, automation control technology, and computer information technology, real-time monitoring and precise control of the electric furnace production process can be achieved. Through intelligent systems, energy allocation, equipment collaboration, and production processes can be optimized to improve production efficiency, product quality, and energy utilization, while reducing labor intensity and production costs.
Green and low-carbon development: In the context of the "dual carbon" goal, resource recycling electric furnaces will pay more attention to green and low-carbon development. On the one hand, by improving processes and equipment, energy consumption and carbon emissions can be further reduced; On the other hand, we need to strengthen the recycling and utilization of carbon resources in waste, and explore new paradigms for low-carbon metallurgy.